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Cheese Factory Manager - Dolibarr

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1. Functional Overview

Cheese Factory Manager turns Dolibarr ERP & CRM into a complete, specialised solution for running an industrial cheese factory. It covers the entire value...

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1. Functional Overview

Cheese Factory Manager turns Dolibarr ERP & CRM into a complete, specialised solution for running an industrial cheese factory. It covers the entire value chain — milk collection, reception and quality control, cheese making, ripening, packaging, storage, shipping, costing and reporting — so that a dairy no longer needs a separate agri-food ERP alongside Dolibarr.

1.1 Target users

·       Artisan cheese dairies

·       Industrial cheese factories

·       Dairy cooperatives

·       PDO/AOP cheese producers

·       Milk processing units

·       Fresh cheese manufacturers

·       Ripened cheese manufacturers

1.2 Value chain covered

Milk producers → Milk reception → Quality control → Cheese transformation → Production → Ripening → Packaging → Storage → Distribution → Customers

1.3 Functional scope

Domain

Covered features

Milk supply

Producers, supply contracts, collection rounds, plant reception, acceptance decision

Quality laboratory

Milk analyses (fat, protein, acidity, pH, density, germ count), cheese analyses (humidity, salt, texture, aspect, microbiology), non-conformities

Ingredients

Cultures and ferments, rennet, salt, additives, flavourings, supplier lots, use-by dates, stock

Recipes

Versioned recipe library, ingredient dosages, process parameters, yields, validation

Production (MES)

Production orders, vats, the ten process steps, real yield, losses, cost

Ripening

Ripening caves, shelf positions, entry/exit dates, turnings, ripening loss, quality grade

Cold chain

Cold rooms, target vs current temperature and humidity, capacity and occupancy

Packaging

Packaging lines, formats (portion, wheel, tray, carton), yield and losses, use-by date

Traceability

Lots with upstream, internal and downstream traceability, instant lot search

Stock & shipping

Finished-goods stock by lot and cold room, valuation, customer shipments

Maintenance (CMMS)

Equipment register, preventive and corrective interventions, downtime, cost

Food safety HSE

Audits, incidents, hygiene checks, HACCP critical points, action plans

Industrial costing

Milk, ingredient, energy, labour, maintenance, packaging and overhead costs; cost per kg; margin

IoT

Temperature and humidity sensors, measure history, thresholds and alerts

Artificial intelligence

Production forecast, recipe optimisation, anomaly detection, quality assistant

Reporting

Eight reports exportable to PDF, Excel, Word and CSV

 


 

2. Architecture

The module is organised into seven cooperating engines, all built on Dolibarr's native CommonObject framework and sharing one generic list/card engine, one object registry and one multilingual dictionary.

2.1 Engines

Engine

Responsibility

Main objects

Milk Supply Engine

Producers, collection, contracts, milk quality

cfmproducer, cfmcontract, cfmcollection, cfmreception

Cheese Production Engine

Recipes, manufacturing, cheese process

cfmrecipe, cfmrecipeline, cfmvat, cfmproduction, cfmprocessstep

Ripening Management Engine

Ripening, caves, maturation times

cfmcave, cfmripening, cfmcoldroom

Quality Management Engine

Analyses, controls, non-conformities

cfmanalysis, cfmnonconformity

Traceability Engine

Lots and full traceability

cfmlot, cfmpackaging, cfmstock, cfmshipment

Cost Management Engine

Manufacturing costs and margins

cfmcost

Reporting Intelligence Engine

KPIs, analyses, reports, AI

reporting.php, ai.php, dashboard.php

 

2.2 Technical characteristics

·       Module number 519400, rights class 'cheesefactorymanager', 25 business objects, 35 granular permissions.

·       Tables are prefixed llx_cfm_*; every object is multi-entity managed and carries entity, status, creation/modification stamps and an import_key used by the demonstration dataset.

·       A schema self-heal runs on activation: Dolibarr only CREATEs tables, never ALTERs them, so missing columns are added automatically on upgrade.

·       Every user-visible language key is prefixed (Cfm...), which removes any possibility of a cross-module translation collision in Dolibarr's merged translation table.

·       Presentation follows the DoliResources house style: in-page tab bar, KPI cards, modern dashboard hero, and a charter of milk white, cold blue, cheese beige, quality green and production orange.

2.3 Integration with native Dolibarr modules

Native module

Integration

Third parties

Milk producers are linked to supplier records; customers to shipments

Products

Ingredients and finished goods link to native product records

Stock

Cold rooms link to native warehouses

Purchase / Sales

Producers and customers reuse the native purchase and sales cycles

Projects / Agenda

Available on every object through the standard Dolibarr mechanisms

API

Routes are exposed through the native REST API module

 


 

3. Cheese Production Process

The module implements a Manufacturing Execution System dedicated to cheese making. A production order carries a recipe, a vat and a cheese lot, and moves through ten process stages.

3.1 Process stages

#

Stage

Recorded data

1

Milk preparation

Volume, temperature, standardisation

2

Seeding

Culture strain and dosage

3

Curdling

Rennet dosage, curdling temperature and time

4

Curd cutting

Duration, curd grain size

5

Draining

Duration, pH

6

Moulding

Number of moulds, unit weight

7

Pressing

Pressing time and pressure

8

Brining

Brining time, salt concentration

9

Ripening

Cave, temperature, humidity, turnings

10

Packaging

Format, net weight, use-by date

 

Every step records its date, duration, temperature, pH, operator and an observation, which constitutes the internal traceability of the process.

3.2 Yield

The real yield is computed as weight produced ÷ milk used, and compared with the recipe's target yield. The gap is expressed in yield points and is the primary lever of the recipe optimisation engine.


 

4. Quality Management

4.1 Integrated laboratory

The laboratory handles two analysis families:

Milk analysis

Cheese analysis

Fat content (g/L)

Humidity (percent)

Protein (g/L)

Salt (percent)

Acidity (°D)

Texture

pH

Aspect

Density

Microbiology

Total germ count (CFU/mL)

pH

 

Each analysis carries a sample, a lot, a result (conform, derogation, non-conform, pending), a technician and a laboratory validation flag.

4.2 Non-conformities

·       Type, severity, affected lot, detection date and declarant.

·       Root cause and corrective action are documented, with a closing date.

·       The financial impact is quantified and feeds the cost-of-non-quality analysis.

4.3 Food safety HSE and HACCP

·       HSE events cover audits, incidents, hygiene checks, controls and training.

·       Each event references the relevant HACCP critical control point.

·       Severity, zone, action plan and closing date ensure follow-up to resolution.

4.4 Cold chain and IoT

·       Temperature and humidity sensors are attached to ripening caves and cold rooms.

·       Supported protocol references include MQTT, LoRaWAN and Modbus.

·       A reading outside the configured thresholds switches the sensor to alert and surfaces on the dashboard and in the AI assistant.


 

5. Traceability

Full food traceability is reconstructed on a single page from any lot, milk lot or producer reference. This answers a withdrawal or recall request in seconds.

5.1 The three traceability directions

Direction

Identifies

Upstream

Milk producers, milk lots, ingredient lots (with supplier lots)

Internal

Production order, vat, recipe, process steps, ripening cave, laboratory analyses

Downstream

Packaging, finished-goods stock, shipments, customers, quantities sold

 

5.2 Instant lot search

The traceability page accepts a cheese lot, a milk lot or a producer reference and rebuilds the whole chain, with clickable links to every related record. The same chain is available as JSON through the REST API.


 

6. API

The module exposes an industrial REST API so laboratory instruments, IoT gateways and shop-floor equipment can push data into the factory, and so external systems can read the traceability chain.

6.1 Authentication

The API uses Dolibarr's native REST authentication. Every request must carry a DOLAPIKEY header holding the API key of a Dolibarr user. Permissions are enforced per right group; an invalid key returns HTTP 401.

6.2 Endpoints

Method

Route

Purpose

GET

/api/index.php/cheesefactorymanager/kpi

Live factory KPIs (milk collected, cheese produced, yield, conformity, stock, alerts)

GET

/api/index.php/cheesefactorymanager/traceability/{ref}

Full traceability chain of a cheese lot as JSON

GET

/api/index.php/cheesefactorymanager/objects/{key}

Generic list of any business object (paged, sortable)

GET

/api/index.php/cheesefactorymanager/objects/{key}/{id}

Read one record

POST

/api/index.php/cheesefactorymanager/objects/{key}

Create one record

POST

/api/index.php/cheesefactorymanager/analyses

Push a laboratory analysis result (LIMS / instrument)

POST

/api/index.php/cheesefactorymanager/measures

Push an IoT measure; refreshes the sensor value and alert state

 

6.3 Example — pushing an IoT measure

curl -H "DOLAPIKEY: <key>" -H "Content-Type: application/json" \
     -d '{"fk_sensor": 13, "value_num": 12.4}' \
     https://<host>/api/index.php/cheesefactorymanager/measures

→ {"id": 218, "sensor_state": "ok", "last_value": 12.4}

The endpoint compares the value with the sensor thresholds, flags the measure as in-range or not, and updates the sensor's last value, last-seen timestamp and alert state so dashboards and the AI assistant reflect the reading immediately.

6.4 Security of the API layer

·       Sort fields are whitelisted against the table's real columns, so no user input reaches SQL unquoted.

·       Every route enforces the right group of the object it touches (read / write / delete).

·       The authenticated caller is the API user, never an implicit administrator.


 

7. Security

7.1 Permission model

The module declares 35 permissions across 11 functional groups, plus reporting and administration. Read and write are granted by default so the module is usable immediately after activation; delete and administration are not.

Group

Scope

milk

Producers, contracts, collection, reception

quality

Laboratory analyses, non-conformities

recipe

Recipes and ingredients

production

Production orders and vats

ripening

Ripening, caves, cold rooms, IoT sensors

packaging

Packaging operations

traceability

Lots and food traceability

stock

Finished-goods stock and shipments

maintenance

Equipment and maintenance

hse

Food safety HSE

cost

Industrial costs

reporting

Reports and AI assistant (read only)

admin

Module administration

 

7.2 Access control

·       Every list, card and bespoke page checks the right group of the object before rendering.

·       Create, modify and delete actions are gated independently of read access.

·       Multi-entity: every query is filtered by entity, so data is isolated between companies.

7.3 Audit and traceability of changes

·       Every record stores its creation date, author, last modification timestamp and modifying user.

·       Status transitions (draft, active, closed, cancelled) are explicit and user-driven.

·       Laboratory analyses carry a technician and a validation flag, which documents responsibility for a result.

·       Non-conformities and HSE events record the declarant, the root cause, the action plan and the closing date.

·       Module activity is written to the Dolibarr system log through dol_syslog.

7.4 Input handling

·       All inputs pass through Dolibarr's GETPOST filters, typed per field.

·       SQL values are escaped through the database abstraction layer; sort fields are whitelisted.

·       Forms carry a CSRF token validated by Dolibarr's main include.


 

8. Configuration and demonstration data

8.1 Industrial parameters

Parameter

Default

Purpose

CFM_MILK_PRICE_LITER

0.42

Reference milk price per litre used in costing

CFM_DLC_ALERT_DAYS

21

Days before use-by date that triggers the stock rotation alert

CFM_TARGET_YIELD

10

Plant target yield (percent)

CFM_CONFORMITY_TARGET

95

Quality conformity objective (percent)

 

8.2 Demonstration dataset

The configuration page provides two buttons, as required:

·       Load demonstration data — creates producers, milk lots, recipes, productions, ripenings, analyses and stock, as a fully FK-coherent dataset so dashboards, charts, traceability and reports are immediately meaningful.

·       Delete demonstration data — removes only the demonstration data. Records are tagged with an import key, and the purge also cascades to records a user created under a demonstration parent, so no orphan is left behind.

The dataset is versioned: raising the dataset version re-seeds an improved demonstration set on upgrade, which a simple boolean guard could never do.

8.3 Languages

The module ships complete translations in French, English, Spanish, Italian and German (408 keys each).


 

9. Business object reference

Object

Table

Purpose

cfmproducer

llx_cfm_producer

Milk producer (farm, breeder, cooperative)

cfmcontract

llx_cfm_contract

Milk supply contract

cfmcollection

llx_cfm_collection

Milk collection round

cfmreception

llx_cfm_reception

Milk reception at the plant

cfmanalysis

llx_cfm_analysis

Laboratory analysis (milk or cheese)

cfmnonconformity

llx_cfm_nonconformity

Non-conformity

cfmingredient

llx_cfm_ingredient

Ingredient, culture, rennet, salt, additive

cfmrecipe

llx_cfm_recipe

Cheese recipe

cfmrecipeline

llx_cfm_recipe_line

Recipe ingredient line

cfmvat

llx_cfm_vat

Production vat / milk tank

cfmproduction

llx_cfm_production

Cheese production order

cfmprocessstep

llx_cfm_process_step

Process step of a production

cfmcave

llx_cfm_cave

Ripening cave

cfmripening

llx_cfm_ripening

Ripening batch in a cave

cfmcoldroom

llx_cfm_coldroom

Cold room

cfmpackaging

llx_cfm_packaging

Packaging operation

cfmlot

llx_cfm_lot

Traceability lot

cfmstock

llx_cfm_stock

Finished-goods stock

cfmshipment

llx_cfm_shipment

Customer shipment

cfmequipment

llx_cfm_equipment

Industrial equipment

cfmmaintenance

llx_cfm_maintenance

Maintenance intervention

cfmhse

llx_cfm_hse

Food safety HSE event

cfmcost

llx_cfm_cost

Industrial cost record

cfmsensor

llx_cfm_sensor

IoT sensor

cfmmeasure

llx_cfm_measure

IoT measure

 

 

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